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Ultrasonic phased arrays are a novel technique for generating, receiving and imaging ultrasound. Instead of a single transducer and beam, phased arrays use multiple ultrasonic elements and electronic time delays to create beams by constructive and destructive interference.
As such, phased arrays offer significant technical advantages for weld testing and plant monitoring over conventional ultrasonic as the phased array beams can be steered, scanned, swept and focused electronically from a fixed probe position. Beam steering permits the selected beam angles to be optimized ultrasonically by orienting or focussing them perpendicular to the predicted discontinuities, for example lack of fusion in automated weld inspections.
Advantages of Ultrasonic Phased Arrays :
  • High-speed inspection using single-axis scans instead of conventional raster scan
  • Near-optimal focal length and focal spot for various areas of complex parts or thick components
  • Small, simple probe assembly with multiple beams from a single probe
  • Easy-to-install, one-axis scanning systems
  • Better detection in austenitic materials and dissimilar metal (DM) welds
  • Alternative to Radiographic imaging.

Phased array is now used for inspecting fabricated piping and pressure vessel welds. For piping inspection, it is used in lieu of radiography or manual ultrasonic inspection. Phased array is also used for in-service weld inspection. The flaw image obtained with multiple angles and beams gives a more accurate flaw characterization than conventional ultrasonic inspection. This in turn facilitates fitness for service modelling and predictions.
The reports are prepared from standard laptops after the data has been transferred via a memory stick. The data is then CD archived for possible future inspection comparison.